Vacuum plating and water plating are both processes that are utilized in the manufacturing of zinc alloy die castings

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For zinc alloy die castings, we employ both vacuum plating and water plating as surface treatment processes during the die casting process

For zinc alloy die castings, we employ both vacuum plating and water plating as surface treatment processes during the die casting process. Both of these processes are discussed further below. The procedure includes both of these processes as part of its components. In most cases, zinc alloy die casting products are subjected to surface treatment. Zinc alloy die castings that have been treated are more resistant to wear and have an appearance that is more aesthetically pleasing. This is the reason why this is the case. The zinc alloy die-casting products are suitable for the water plating process, which primarily involves placing the products that are to be electroplated into a chemical plating solution for the purpose of electroplating. This process is suitable for the zinc alloy die-casting products. This process is appropriate for the manufacturing of products that are made from zinc alloy dies. The unit price, on the other hand, is higher than that of water plating due to the complexity of the process, the high environmental requirements, and the equipment requirements. Both of these factors contribute to the higher unit price. Water plating is a production method that is both simpler and more straightforward. Furthermore, the natural process is more difficult to comprehend in comparison to the water electroplating method.

 

For the purpose of getting things started, let's take a moment to discuss the benefits and drawbacks that are connected to both of the options that are currently available. Therefore, the adhesion of the treated zinc alloy die-casting parts will be extremely poor if UV oil is not utilized during the vacuum plating process. This condition is caused by the absence of UV oil. Here we are, at the very beginning of the conversation. The fact that this is the case suggests that the components will not be able to pass the test die casting company that consists of one hundred grids. Because of this, in order to carry out vacuum plating, a specialized spraying treatment needs to be carried out at a later time, which results in an increase in cost. This is a consequence of the fact that vacuum plating is possible.

 

Without a doubt, this decision needs to be made taking into consideration the structure and application that we are currently planning to put into place. The color of water electroplating is monotonous, and there are typically only a few colors included in the process. Examples of these colors include black grid and white chrome.

 

In the following steps, you will first spray primer, then bake primer, then vacuum coat, then spray topcoat, then bake topcoat, and finally package the product. When it comes to the process of vacuum electroplating, a variety of different processes are utilized. Some of these processes include evaporation, sputtering, gun color, and similar procedures.

the process of plating that involves the use of water and vacuum ion plating, which is also known as vacuum plating. An explanation of the fundamental distinctions between the two processes is provided in the following:Due to the fact that the process is less complicated and the requirements, which include the environment and the equipment, are not as stringent as those for vacuum ion plating, electroplating with water is a technique that is currently in widespread use. Electroplating with water is extremely popular for a number of reasons, and this is one of them. Because ABS material can only withstand temperatures up to 80 degrees Celsius, the range of applications that it can be used for is restricted. This is because of the material's limited temperature resistance. Vacuum electroplating, on the other hand, is able to reach temperatures of approximately 200 degrees Celsius, which enables it to be applied to components that are utilized at significantly higher temperatures. This is because the process is capable of reaching temperatures that are as high as 200 degrees Celsius. As an illustration, both the air nozzle and the air nozzle ring are constructed out of polycarbonate polymer (PC). In order for these components to be able to withstand temperatures of up to 130 degrees Celsius, it is necessary for them to be able to withstand these temperatures.

 

It is done in this manner to guarantee that the surface of the product will remain adhered to the surface while also ensuring that it will be glossy and resistant to high temperatures.

 

A finish that is applied to the surface, which includes:It is commonly recommended that the base material, which is comprised of the plated components, be pre-treated prior to the application of the coating. The removal of oil and dust is typically included die casting company in this pre-treatment in most cases. This is done to ensure that the plated parts are clean and dry, as well as to prevent pitting, poor adhesion, and other defects in the base coating. As a result of this, the base coating is protected from damage. Because of this, the base coating is shielded from any potential damage that could occur.

 

Spray coating and dip coating are two methods that can be utilized for the primer coating process during the primer construction process. Both of these methods are available for use. The details should be determined not only by the quality requirements of the customer, but also by the dimensions, shape, and structure of the plated aluminum die casting parts, as well as the user equipment and any other specific items that are involved. This is because the customer's quality requirements are extremely important. In order to ascertain the particulars, it is necessary to take into consideration the material that the plated parts are constructed out of. Right there in the product display, you will be able to see the many different applications that each individual product can be put to use for.

 

 

3. During the drying process, the temperature is typically between sixty and seventy degrees Celsius, and the drying process typically takes about two hours to complete. Prior to heating the tungsten wire, it is essential to make certain that the vacuum degree of the coating machine reaches the required level. This is an essential step throughout the coating process. In addition, it is of the utmost importance to make certain that the duration of the heating process is strictly regulated throughout the coating process. At the same time, it is of the utmost importance to exercise control over the quantity of metal that is utilized for the process of manufacturing the coating. However, if there is not enough surface area, it is possible that the metal film will not be able to conceal the substrate. This is a possibility.

 

5. In the event that the plated components do not require coloring, it is possible to use specific top oils, such as 911, 911-1 matte oil, 889 transparent oil, and 910 matte oil. All of these oils have the potential to be utilized. With that being said aluminum die casting parts, it is possible that this will be contingent upon the requirements that the customer has.

 

Upon completion of the drying process for the top coating:As a result of the fact that the top coating is typically thinner than the base layer, the drying temperature is typically considerably lower, typically falling somewhere between fifty and sixty degrees. Generally speaking, the temperature of the base layer is higher than that of the upper layers. Water dying: If the plated parts need to be water dyed, you can put them into the dyeing vat after the topcoat has dried, dye them with the color you want, rinse them, and then dry them in the sun. This process is repeated until the desired color is achieved. Once the desired color is achieved, this process is repeated until it is complete. The water dyeing technique is more cost-effective than other methods due to the fact that it fades more rapidly than other techniques. This is because the process of dyeing with water happens more quickly.

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